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Jaguar Land Rover is working with ECONYL® nylon to develop high-quality interiors made from ocean waste and landfills.
Next-generation Jaguar and Land Rover models will feature floor mats and trim made from ECONYL® fiber from recycled industrial plastic, cloth trimmings from clothing manufacturers, fishing nets from the agricultural industry, and those left in the ocean known as ghost networks’.
This commitment to designing sustainable luxury interiors using recycled and responsibly sourced materials is part of Jaguar Land Rover’s Destination Zero mission, with innovation helping to make environments safer and cleaner while offering customers a premium option. and sustainable.
The ECONYL® Regenerated nylon, created by Aquafil, a world leader in the synthetic fiber industry, has already been used by high-end fashion, sportswear and luxury watch brands to create bags, backpacks, swimwear and watch straps.
Aquafil recovers nylon waste from around the world. In a single year, the company recycles up to 40,000 tons of waste, and the recycling process reduces the impact of nylon on global warming by 90% compared to material produced from petroleum. For every 10,000 tons of ECONYL® raw material produced, 70,000 barrels of crude oil are saved and 65,100 tons of carbon equivalent emissions are avoided.
Within state-of-the-art treatment centers, waste is analyzed, treated and prepared to feed into a chemical plant, where nylon waste is broken down into its original raw material through a chemical treatment process, known as depolymerization. The nylon raw material is then turned into yarn, known as ECONYL®.
Throughout the process, other by-products, such as metallic materials, without nylon or copper sulfate, that are used to prevent seagrass growth in fishing nets, are disposed of and sent to alternative industries for recycling.
The resulting ECONYL® Regenerated nylon polymer has the same chemical and performance characteristics as raw fossil material, allowing it to be processed into a fiber for carpets and textiles.
This yarn can be used to make floor mats for future Jaguar and Land Rover models with the aim of using more environmentally friendly and sustainable materials, while still offering customers a premium and durable product. The process is helping Jaguar Land Rover move towards a circular economy as part of its journey to Zero Destination.
Adrian Iles, Jaguar Land Rover Senior Interior Systems Engineer, said: “Our designers and engineers are committed to developing the next generation of sustainable materials that will be included in future Jaguar and Land Rover models. We put a great focus on creating new sustainable materials, using the latest and most innovative techniques and textiles. Minimizing waste, reusing materials and reducing carbon emissions is at the heart of our Zero Destination mission. This groundbreaking materials research is one of the key ways we will achieve this and is an integral part of our design offering to our clients. “
Earlier this year, Jaguar Land Rover was certified for the second year in a row by the Carbon Trust, confirming that commercial operations in the UK have met the internationally recognized standard for carbon neutrality, known as PAS 2060. Together, these UK-based sites account for 77% of Jaguar Land Rover’s global vehicle production.
Land Rover currently offers a premium eucalyptus textile interior on the Range Rover Evoque, while the all-electric I-PACE from Evoque, Range Rover and Jaguar benefits from the optional Kvadrat, a high-quality material that combines durable wool with a chamois cloth made from recycled plastic 53 bottles per vehicle.
